Mechanical Power Transmission products for Processing Lines

info@nuteckcouplings.com
+91 20 27120103 / 27120104

Select Language
- English
- German
- Italian
- Spanish
- Portuguese
- French
- Russian

Mechanical Power Transmission products for Processing Lines

Flexible Gear Couplings

High performance and easy in installation manufactured using fully automatic hobbing machine.

Roller Chain Couplings

Roller Chain Flexible Couplings are compact, long lasting flexible couplings, capable of transmitting relatively high torques with minimum of space consumption

Torque Limiter

Nu-Teck torque limiter is a protective device that limits torque transmitted in a drive system by slipping when torque demand exceeds a preset value as a result of shock loads, over loads, or machine jams.

Sprockets

Nu-Teck Sprocket Wheels are manufactured from quality materials. Teeth are hob-cut for correct tooth form, tooth thickness and profile.

HomeAbout UsOur Solutions

Mechanical Power Transmission Products for Processing Lines

CAL / CGL / CCL — Processing Lines

For Continuous Annealing Lines (CAL), Continuous Galvanizing Lines (CGL), and Color Coating Lines (CCL), the operational focus shifts from heavy deformation to precise tension control, high-speed strip tracking, and chemical resistance.

Here is a consolidated list of applications where our Nu-Teck Couplings' power transmission products — Gear, Grid, Tyre, Pin & Bush, and Chain Couplings, as well as Sprockets — are vital in these processing lines.

Power Transmission Products for Processing Lines

20 Applications in CAL, CGL, and CCL Processing Lines

Application-wise coupling reference for all critical drive points across CAL, CGL, and CCL lines, grouped by process section

Application	Nu-Teck Couplings	Description

Entry & Strip Preparation Section
Pay-off Reel (Uncoiler)	Gear Couplings	Handle the high starting torque and constant back-tension required to feed the strip into the line.
Entry Shear Drive	Pin & Bush Couplings	Manage the intermittent shock loads when cutting the head and tail of coils.
Entry Stitcher / Welder	Sprockets & Chain	Facilitate the mechanical clamping and positioning of strip ends for joining.
Entry Looper (Accumulator) Winch	Gear Couplings (Heavy-Duty)	Drive the winch drums that move the looper car to maintain continuous flow.
Cleaning & Pre-treatment Section
Scrubber Brush Rolls	Tyre Couplings	Ideal to absorb vibrations from the abrasive brushing action on the strip surface.
Degreasing Tank Pumps	Chain Couplings	Provide a simple, corrosion-resistant connection for pumps circulating alkaline cleaning solutions.
Squeegee & Wringer Rolls	Pin & Bush Couplings	Synchronize these rolls to ensure uniform removal of liquids without slippage.
Furnace & Coating Section (CAL / CGL)
Furnace Hearth Rolls	Gear Couplings (High-Temp)	Drive the rolls that support the strip through the annealing furnace at temperatures up to 900°C.
Zinc Pot Sink Roll Drive	Gear Couplings (Ext. Spacer)	Drive the submerged rolls that coat the strip in molten zinc — spacer keeps coupling outside splash zone.
Air Knife Blower Motors	Grid Couplings	Provide excellent high-speed stability and vibration damping for the blowers that control coating thickness.
Pot Rig Positioning	Sprockets & Chain	Used for the vertical and horizontal adjustment of the snout and pot equipment.
Coating & Curing Section (CCL)
Coater Head Rolls (Pick-up / Applicator)	Precision Gear Couplings	Ensure zero-velocity variation to prevent ribbing or uneven paint application on the strip surface.
Curing Oven Exhaust Fans	Grid Couplings	Protect fan motors from the high thermal expansion and vibration of solvent-laden air extraction.
Paint Circulation Pumps	Tyre Couplings	Provide the necessary flexibility for small motors driving viscous paint and lacquer pumps.
Post-Treatment & Exit Section
Skin Pass Mill (SPM)	Mill Spindle Gear Couplings	Handle the high torque required for final surface conditioning and flatness with triple-crowned teeth.
Tension Leveller Rolls	Gear Couplings (Multiple)	Synchronize the staggered rollers that stretch the strip to remove waviness and coil set.
Chemical Coater (Passivation)	Chain / Pin & Bush Couplings	Drive the rolls that apply anti-fingerprint or protective coatings in the post-treatment section.
Exit Looper Car Drive	Gear Couplings (Heavy-Duty)	Handle the high-cycle movement of the exit accumulator to maintain continuous strip flow at the recoiler.
Exit Shear & Slitter	Pin & Bush Couplings	Provide the give needed during high-speed shearing of the finished coated strip.
Tension Reel (Recoiler)	Gear Couplings (Heavy-Duty)	Manage the critical winding tension to ensure perfectly wound, telescoping-free coils.

Types of Customized Gear Couplings for Processing Lines

Standard couplings often fail in processing lines due to chemical exposure and the need for precision. Nu-Teck offers these customized variants

Coupling / Product Type	Description & Purpose
Nu-Teck Spacer Type Gear Couplings	Extended middle section allows removal of pump seals or furnace roll bearings without moving the motor — essential for maintenance in confined furnace and pot structures.
Nu-Teck Mill Spindle Gear Couplings	Triple-Crowned Teeth design to operate at higher angular misalignment in Tension Levellers and Skin Pass Mills with zero backlash and precise speed synchronization.
Nu-Teck Shear Pin Gear Couplings	Integrated weak-link shear pin fractures during a strip jam — instantly protecting expensive Recoiler or Uncoiler gearboxes from catastrophic overload damage.
Nu-Teck Sliding Gear Couplings	Sliding hub design for quick disconnection during maintenance or roll changes in the coating section — significantly reduces changeover downtime.
Nu-Teck Gear Couplings with Brake Disc	Used on the motor input side in high-RPM applications. Dynamically balanced for reduced vibration, longer coupling life, and smooth operation.