Mechanical Power Transmission products for Sugar Industry

info@nuteckcouplings.com
+91 20 27120103 / 27120104

Select Language
- English
- German
- Italian
- Spanish
- Portuguese
- French
- Russian

An ISO 9001, ISO 14001, ISO 45001
Certified Company

Mechanical Power Transmission products for Sugar Industry

Flexible Gear Couplings

High performance and easy in installation manufactured using fully automatic hobbing machine.

Roller Chain Couplings

Roller Chain Flexible Couplings are compact, long lasting flexible couplings, capable of transmitting relatively high torques with minimum of space consumption

Torque Limiter

Nu-Teck torque limiter is a protective device that limits torque transmitted in a drive system by slipping when torque demand exceeds a preset value as a result of shock loads, over loads, or machine jams.

Sprockets

Nu-Teck Sprocket Wheels are manufactured from quality materials. Teeth are hob-cut for correct tooth form, tooth thickness and profile.

HomeOur Solutions

Mechanical Power Transmission Products for Sugar Industry

In the Sugar Manufacturing industry, power transmission components must endure extreme shock loads from cane crushing, high-torque low-speed crystallizer drives, and the corrosive, high-humidity environment of juice processing and evaporation. Abrasive silica and bagasse fibres accelerate wear on unprotected drive components, making hardened materials and robustly sealed coupling designs critical.

At Nu-Teck, we provide high-performance Gear, Disc, Tyre, and Jaw Couplings engineered to keep your crushing season running without interruption.

Power Transmission Products for Sugar Industry

Comprehensive Plant-Wide Applications (~35 Coupling Applications)

Mill House & Cane Preparation (Key Focus Area)
Application	Nu-Teck Coupling	Nu-Teck Advantage
Cane Unloader / Grab Cranes	Heavy-Duty Gear Couplings	Transmits dynamic lifting torque and handles shock loading from raw cane unloading.
Cane Carrier / Feeding Conveyors	Spacer Gear / Jaw Couplings	Drives heavy slat conveyors; spacer allows gearbox service without disturbing motor.
Cane Leveler Drive	Heavy-Duty Gear Couplings	Dampens high impact loads during initial cane leveling.
Cane Cutter / Leveller Drives	Heavy-Duty Gear Couplings	Handles severe torque spikes and high RPM impact when cutting raw cane stalks.
Cane Shredder & Heavy Duty Fibrorator	High-Torque Gear Couplings	Absorbs severe torsional shock from high-speed fiberization of raw cane.
Inter-Milling Slat Conveyors (Rake Carriers)	Jaw / Tyre Couplings	Provides flexible, vibration-damped power to intermediate bagasse conveyors.
Sugar Cane Crushers / Mills (Main Mill Drives)	Heavy-Duty Gear Couplings	Handles continuous high-torque crushing loads and massive cyclic torque spikes.
Pressure Feed Rollers (PFR & Underfeed Rollers)	Heavy-Duty Gear Couplings	Ensures synchronised, slip-free torque transfer under heavy mechanical resistance.
Juice Maceration / Imbibition Pumps	Tyre / Jaw Couplings	Absorbs thermal vibration and handles corrosive raw juice pump duty.
Raw Juice Pumps (Mill Pit)	Tyre / Jaw Couplings	Resists corrosive liquid contact and accommodates shaft misalignment.
Bagasse Elevators & Return Bagasse Conveyors	Jaw Couplings	Maintenance-free drive for continuous bagasse fuel transport to boilers.
Bagasse Baling Press Drives	Spacer Gear Couplings	Transmits heavy compaction torque for bagasse storage processing.

Juice Processing, Clarification & Evaporation
Application	Nu-Teck Coupling	Nu-Teck Advantage
Juice Heater Recirculation Pumps	Tyre / Jaw Couplings	Accommodates thermal pipe expansion and eliminates drive line vibration.
Sulphitation Tower & Reaction Tank Agitators	Spacer Gear Couplings	Spacer design allows agitator mechanical seal service without moving drive motor.
Juice Clarifier / Lime Mixer Drives	Jaw Couplings	Delivers smooth, low-speed agitating torque in high-humidity chemical environments.
Mud Filter Vacuum Pumps & Rotary Drum Drives	Jaw / Disc Couplings	Ensures reliable, continuous operation in corrosive mud dewatering duty.
Multiple Effect Evaporator (MEE) Pumps	Tyre / Jaw Couplings	Absorbs vibration in high-temperature juice evaporation pump circuits.
Syrup & Molasses Transfer Pumps	Jaw / Tyre Couplings	Handles high-viscosity fluid pumping with smooth torsional damping.

Crystallization, Pan House & Centrifugals
Application	Nu-Teck Coupling	Nu-Teck Advantage
Vacuum Pan Mechanical Stirrers	Heavy-Duty Gear Couplings	Transmits high torque at low speeds through dense massecuite (sugar crystal slurry).
Batch & Continuous Crystallizer Drives	Heavy-Duty Gear Couplings	Drives heavy cooling crystallizers under continuous high torsional resistance.
Massecuite / Heavy Molasses Pumps	Tyre / Jaw Couplings	Transmits smooth power for viscous slurry transfer between pan house vessels.
Batch Centrifugal Machines (High-Speed Basket)	Disc Couplings	Zero-backlash design provides precise acceleration during high-speed spinning cycles.
Continuous Centrifugal Drives	Jaw Couplings	Offers clean, maintenance-free, vibration-damped basket rotation.
Magma Mixers & Pug Mill Drives	Jaw / Gear Couplings	Handles heavy viscous mixing of sugar crystals and syrup blends.

Sugar Drying, Grading, Packaging & Handling
Application	Nu-Teck Coupling	Nu-Teck Advantage
Rotary Sugar Dryers & Coolers	Heavy-Duty Gear Couplings	Handles continuous rotation torque and thermal expansion of drying drums.
Fluidized Bed Sugar Coolers	Jaw Couplings	Reliable drive operation under warm, dusty sugar handling environments.
Sugar Graders & Vibrating Screens	Jaw Couplings (Snap-Wrap)	Dampens severe eccentric vibration; snap-wrap spider allows quick servicing.
Sugar Elevators & Belt Conveyors	Jaw / Gear Couplings	Provides smooth vertical elevation of refined sugar to storage silos.
Automatic Bagging & Weighing Lines	Jaw / Disc Couplings	Delivers precise, maintenance-free drive motion for packaging machinery.

Boiler House, Utilities & Distillery / Co-Gen
Application	Nu-Teck Coupling	Nu-Teck Advantage
Bagasse Boiler Feed / Induced Draft (ID) Fans	Spacer Gear Couplings	Spacer enables rapid fan rotor removal without disturbing motor or gearbox.
Forced Draft (FD) & Secondary Air Fans	Spacer Gear / Disc Couplings	Absorbs vibration and maintains continuous airflow for efficient boiler combustion.
Boiler Feed Water & Condensate Pumps	Tyre / Jaw Couplings	Absorbs thermal piping growth and misalignment in high-pressure pump drives.
Ash Handling & Dust Collector Conveyors	Jaw Couplings	Durable, dust-resistant flexible drives for continuous ash removal.
Turbine Generator Auxiliary Drives (Co-Gen)	Disc / Gear Couplings	High-precision, torsionally rigid couplings for high-speed utility drives.
Spent Wash / Effluent Treatment Pumps (Distillery)	Tyre / Jaw Couplings	Corrosion-resistant flexible drives for distillery effluent processing.

Nu-Teck Customised Coupling Products for Sugar Industry

Coupling / Product Type	Description & Nu-Teck Advantage
Nu-Teck Heavy-Duty Gear Couplings	Engineered for Main Mill drives, Shredders, Cutters, and Crystallizers. Designed to withstand severe shock loads, heavy torque spikes, and abrasive bagasse/silica environments.
Nu-Teck Spacer Type Gear Couplings (Ext. DBSE)	Extended spacer for Agitators, ID/FD Fans, and Pumps. Enables rapid bearing and seal maintenance without disturbing motor alignment, significantly cutting downtime during the crushing season.
Nu-Teck Disc Couplings	Zero-backlash, lubrication-free couplings for Centrifugal machines and Co-Gen turbine auxiliaries. Delivers high torsional rigidity and precise speed control.
Nu-Teck Tyre Couplings	High-flexibility design ideal for Juice, Evaporator, and Boiler Feed Pumps. Superior damping for thermal expansion, pipe growth, and heavy vibration.
Nu-Teck Jaw Couplings (Snap-Wrap)	Maintenance-free couplings for Screen Graders, Conveyors, and Auxiliary Pumps. Snap-wrap spider replacement allows fast servicing without unbolting driven units.